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A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Fabrication & Delivery

Engineered fabrication of process systems and modular platforms.

Integrated execution supporting reliable, GMP-compliant system delivery.

Discuss Your Fabrication Strategy

A clean, modern industrial room with shiny metal tanks, pipes, and machines. Three people in blue protective suits and face masks are working.

The image shows a clean, modern industrial facility with large stainless steel tanks on an elevated platform, surrounded by pipes, valves, ladders, and control panels.

From engineered design to controlled fabrication. Structured execution that reduces risk.

ZETA delivers engineered process systems ranging from compact skids to large multi‑skid modular platforms, often referred to as super skids. Fabrication is not treated as a downstream activity but as an integrated extension of engineering and automation.

The result: systems that install efficiently, perform exactly as designed, and meet regulatory expectations from day one.

ZETA’s fabrication approach begins during engineering. Modular strategy, integration planning, and automation architecture are defined early to ensure buildability, transportability, and controlled site installation. By resolving integration challenges before shipment, ZETA minimizes field rework and accelerates commissioning readiness.

Our fabrication scope includes:

Detailed engineering alignment

Procurement and supplier qualification

Precision fabrication under GMP standards

Integrated automation development

Dynamic FAT and documentation verification

Coordinated delivery and site integration support

Digitally integrated fabrication. Execution‑ready systems, aligned by design.

Most suppliers focus only on fabrication. ZETA integrates engineering, automation, procurement, and fabrication within a unified digital environment — so quality is built in before welding begins. The result is more than equipment — it is execution-ready, GMP-aligned process systems delivered with confidence.

Integrated design and fabrication

Engineering updates flow automatically across disciplines, preventing mismatches between mechanical build and automation logic.

Automated compliance verification

Materials, surface finishes, weld procedures, and documentation requirements are validated prior to fabrication release.

Full digital traceability

Every weld, component, and document is tracked in real time — simplifying audits and reducing rework.

Skids for biopharma manufacturing

Compact functional skids

+ –

Large unit operations divided into interconnected modules, enabling full dynamic testing prior to shipment.

Multi-skid modular platforms

+ –

Large unit operations divided into interconnected modules, enabling full dynamic testing prior to shipment.

Structured Modular Execution

ZETA’s fabrication strategy supports systems of all scales — from standalone skids to multi-skid modular platforms. Each project begins with early definition of:

Functional unit boundaries

Modular split strategy

Inter-skid integration

Automation architecture

FAT and testing philosophy

Fabrication Across Every Modality

From large molecules and plasma fractionation to vaccines and advanced therapies, ZETA delivers engineered process systems tailored to each facility type.

Talk to an Engineer Explore Applications

Scheme showing equipment for upstream and downstream processing

Fabrication across the bioprocess. From upstream to downstream systems.

Each system ZETA fabricates is engineered for integration within broader facility architecture – whether delivered as standalone skids or modular platforms. Our engineered process systems support:

Upstream Processing

– Fermentation and cell culture systems (E. coli, CHO, yeast, and other organisms)
– Laboratory to commercial scale (>100,000 L)
– Batch, fed-batch, and perfusion processes

Downstream Processing

– Centrifugation and homogenization skids
– Chromatography and filtration systems
– Continuous downstream processing (DSP) platforms

Fractionation & Plasma Systems

– Integrated process modules
– Filter press systems
– Buffer and conditioning integration

Preparation Systems

– Media and buffer preparation skids
– Emulsion systems
– Inline dilution and conditioning systems

Clean Media & CIP/SIP Systems

– Tailored clean utility skids
– Integrated CIP/SIP execution
– Systems optimized for operational efficiency and compliance

The image shows a polished, stainless steel industrial setup with a large open-top cylindrical tank surrounded by pipes and valves. It’s part of a clean, high-precision processing facility.

The image shows a large stainless steel vessel surrounded by pipes, valves, and gauges in a clean, technical industrial setting. It appears to be part of a controlled process system, likely used in pharmaceutical or chemical manufacturing.

A person in full protective clothing—gowns, gloves, mask, and hair cover—is working in a clean, sterile room, pouring material from a large bag into a metal container.

The image shows large stainless steel tanks connected by pipes and valves in a clean industrial facility. A metal walkway above the tanks provides access for maintenance.

Precision Built for GMP

Combining fabrication, process and automation

Our teams include certified welding engineers, GMP specialists, automation engineers, and quality experts overseeing:

– ASME-compliant fabrication
– Controlled weld documentation
– Surface finish verification
– Material traceability
– Integrated FAT execution

Quality is embedded into fabrication – not inspected in afterward.

Fabrication capacity and experience. Global fabrication, U.S. execution.

This global capacity supports complex projects requiring precision, scalability, and disciplined execution:

Project hours

2,000,000

Annually

Process vessels

200+

Per year (0.5 L to 100,000 L)

Manufacturing space (sq ft)

398,000

Across multiple facilities

Complex Manufacturing Projects Require Coordinated Execution

ZETA combines engineering, fabrication, automation, and system integration to support efficient delivery of GMP manufacturing systems.

Discuss Your Project

Related Resources Fabrication and modular execution insights.

Technical text: Custom biopharma skid systems by ZETA

ZETA delivers fully customized biopharma skid and super-skid systems-designed for reliability, regulatory confidence, and exceptional performance.

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