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Custom Skid Fabrication
Engineered process skids for biopharmaceutical manufacturing.
Integrated systems combining process engineering, automation and GMP-compliant fabrication.
Modular process systems for biomanufacturing
Enabling scalable and flexible facility design
Modular process skids have become a standard approach in modern biopharmaceutical facilities. By integrating complete unit operations into engineered platforms, facilities can reduce installation time, simplify commissioning, and improve operational flexibility.
ZETA skid systems are designed to support:
– Rapid installation and startup
– Flexible facility layouts
– Scalable production capacity
– Simplified maintenance and operation
These modular platforms allow complex process systems to be fabricated, assembled, and tested before delivery to the production site.
Process Utility Skids
Integrated systems supporting CIP, SIP, and clean media supply.
Integrated Multi-Unit Platforms
Complex skid assemblies combining multiple process operations within a single modular platform.
Aseptic Process and Transfer Skids
Closed process systems engineered for sterile filtration, aseptic transfer, product hold and other contamination-sensitive bioprocessing operations.
Engineering-Driven Skid Design
01Reliable skid performance depends on integrated engineering, automation, and hygienic fabrication.
ZETA’s skid development process combines:
– Process engineering and integrated automation
– Hygienic and aseptic piping design
– Drainability, cleanability and dead-leg control
– CIP/SIP coverage and sterile boundary considerations
– Regulatory-compliant fabrication, testing and validation support
ZETA’s skid development process combines:
– Process engineering and integrated automation
– Hygienic and aseptic piping design
– Drainability, cleanability and dead-leg control
– CIP/SIP coverage and sterile boundary considerations
– Regulatory-compliant fabrication, testing and validation support
Integrated Automation Architecture
02Automation strategies are integrated into skid systems from the earliest engineering stages.
Capabilities typically include:
– Recipe-based process control
– Integration with plant-wide control systems
– Sensor and instrumentation integration
– Data acquisition and process monitoring
– Support for digital manufacturing strategies
Capabilities typically include:
– Recipe-based process control
– Integration with plant-wide control systems
– Sensor and instrumentation integration
– Data acquisition and process monitoring
– Support for digital manufacturing strategies
Multi-Skid & Super-Skid Platforms
03Complex manufacturing processes often require multiple unit operations integrated within a coordinated modular platform.
These systems support:
– Integration of multiple process operations
– Pre-assembly and system testing
– Simplified site installation
– Reduced commissioning time
These systems support:
– Integration of multiple process operations
– Pre-assembly and system testing
– Simplified site installation
– Reduced commissioning time
GMP-Compliant Fabrication
04ZETA skid fabrication follows quality and regulatory standards required for pharmaceutical manufacturing. For aseptic applications, fabrication and system design are coordinated around cleanability, sterilizability, closed processing and maintenance of the sterile boundary.
Systems are fabricated using:
– Hygienic piping and welding practices
– Material traceability and documentation
– Pharmaceutical-grade surface finishing
– Quality control throughout fabrication
– Support for validation and qualification
Systems are fabricated using:
– Hygienic piping and welding practices
– Material traceability and documentation
– Pharmaceutical-grade surface finishing
– Quality control throughout fabrication
– Support for validation and qualification
Related Resources Modular process systems and engineered skids.
Technical Article: Custom Biopharma Skid Systems by ZETA
Explore how ZETA engineers and delivers customized skid and super-skid systems that integrate process engineering, automation, fabrication, and qualification for complex biopharmaceutical manufacturing environments.
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