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A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

mRNA Manufacturing Systems

Engineering scalable systems for reliable mRNA production.
Integrated process systems supporting development through commercial manufacturing.
Skid detail with frame and various devices
Skid detail

From research. To reliable mRNA production.

mRNA technologies have progressed rapidly from research platforms to large-scale therapeutic manufacturing. Producing mRNA-based medicines requires precise control over multiple complex process steps including DNA template preparation, in vitro transcription, purification, and lipid nanoparticle formulation.

These processes must be integrated within highly controlled GMP environments capable of maintaining product quality and reproducibility. Manufacturing systems must support flexible production volumes while maintaining strict control over critical process parameters.

ZETA supports these requirements with engineered systems designed to enable reliable mRNA manufacturing from development through commercial production.

Key challenges in mRNA manufacturing. Maintaining stable, reproducible biological processes.

Critical quality attributes (CQAs)

Precise control of RNA purity, integrity, and potency throughout the production process.

Manufacturing efficiency

Optimizing process steps and equipment utilization to reduce production costs and increase throughput.

Integrated process steps

Coordinating DNA template preparation, transcription reactions, purification, and formulation within a unified production environment.

Regulatory compliance

Designing GMP-compliant processes capable of supporting validation and regulatory approval.

Cold chain management

Maintaining product stability through controlled freezing, storage, and transport systems.

Coordinated systems. Consistent, scalable mRNA manufacturing.

Manufacturing mRNA therapeutics requires coordinated systems that support DNA template production, in vitro transcription, purification, LNP formulation, and cold storage. Each step demands precise process control to maintain RNA integrity and reproducibility. Technologies such as automated buffer preparation, scalable LNP formulation systems, and reliable cryogenic storage enable consistent large‑scale production and safeguard product stability throughout the manufacturing chain.

3D image of mobile production skid

High-Precision Mobile Skids

High-precision LNP mixing systems for mRNA vaccines delivered across Europe and the USA.

Compact mobile skids with synchronized micro-scale flow control enable reliable mRNA-lipid nanoparticle production and seamless global deployment.

Two people seated at a conference table analyzing a large wall-mounted display showing a detailed, color-coded scheduling chart with multiple rows and timelines.

Holistic Process Simulation for Facility Design

Simulation-Driven Engineering for Large-Scale Biopharma Facilities

INOSIM-based process simulation supported data-driven facility design decisions, helping optimize production scheduling, buffer logistics, and utility strategies for a complex multiproduct biologics manufacturing environment.

Integrated systems. For mRNA manufacturing facilities.

Successful mRNA manufacturing requires coordination across multiple process systems operating within tightly controlled production environments. By combining these technologies within modular process environments, manufacturers can establish scalable facilities capable of supporting the rapid growth of mRNA therapeutics.

ZETA designs integrated process systems supporting:

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Nucleic acid production and purification

Picture showing a icon of a pahrmaceutical production environment in dark and light blue

Buffer and media preparation

Picture showing a icon of a pahrmaceutical production environment in dark and light blue

Formulation and nanoparticle production

Picture showing a icon of a pahrmaceutical production environment in dark and light blue

Cryogenic freezing and storage systems

Picture showing a icon of a pahrmaceutical production environment in dark and light blue

Automated process control and monitoring

Reliable mRNA Manufacturing Depends on Coordinated Process Systems

ZETA designs integrated process environments that help maintain RNA integrity, improve manufacturing scalability, and support reproducible mRNA production from development through commercial operations.

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