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Single Use Systems

Hybrid process systems integrating single-use and stainless technologies.
Engineered for flexible, scalable biopharmaceutical manufacturing.

Single‑use meets steel. Hybrid systems for flexible biomanufacturing.

Single-use technologies are a key component of modern biopharmaceutical manufacturing, enabling reduced cleaning requirements and efficient changeover between products.

ZETA integrates these technologies into engineered process systems that combine disposable components with stainless-steel equipment. These hybrid systems maintain process control, scalability, and GMP compliance while supporting flexible manufacturing.

Hybrid Systems

Balancing flexibility and consistent performance

Modern biopharmaceutical facilities increasingly rely on hybrid process architectures that combine stainless-steel equipment with single-use components. This approach enables flexible production while maintaining consistent process performance. ZETA designs integrated systems that incorporate:

  • Stainless-steel vessels and reactors with disposable flow paths
  • Single-use mixing and transfer assemblies
  • Integration with upstream and downstream processing systems, including filtration and buffer operations

These systems are engineered as coordinated process environments that support both clinical and commercial manufacturing.

Picture showing a icon of a pahrmaceutical production environment in dark and light blue

Engineering and automation for hybrid systems

Hybrid systems require coordinated engineering and automation to maintain reliable operation across disposable and fixed equipment.

  • Integrated automation and control systems
  • Monitoring of critical process parameters
  • Recipe-driven process operation
  • Connection to plant-wide control architectures
Picture showing a icon of a pahrmaceutical production environment in dark and light blue

Flexible manufacturing applications

Hybrid single-use systems support manufacturing environments requiring flexibility and rapid product changeover.

  • Clinical and pilot manufacturing
  • Multiproduct biologics facilities
  • Cell & gene therapy production
  • Process development and scale-up
Picture showing a icon of a pahrmaceutical production environment in dark and light blue

Modular hybrid systems for scalable deployment

Single-use technologies are often implemented within modular skid systems designed for scalable deployment.

  • Integrated process platforms
  • Hygienic fluid path design
  • Automated disposable components
  • Efficient installation and commissioning

Hybrid process systems require thoughtful engineering.

Speak with our engineers about integrating single-use technologies into your manufacturing environment.

Related Resources Single Use Systems

Interview: Maximilian van de Graaf on the integration of Single-Use Systems

Interview with ZETA’s Head of Sales Automation discussing how standardized automation strategies help integrate single-use equipment into GMP-compliant manufacturing environments without creating automation islands.

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